Gloves: Gauntlet-type fixed to an adapter plate, used in place of brushes. There are bubbles that come to the surface with particulates. They leak bad dust and using a respirator just filters that dust while you are at the cabinet. They pay for themselves in a matter of months. 2022 Dobbins Enterprises LLC dba Professional Glass Consultants All Rights Reserved, View All Glass Etching Designs & Stencils. Our range of bead blast cabinets can be seen on our website and because we custom build the bead blast cabinets, our online shoppers can be assured of finding a bead blast cabinet which can best meet their needs. Either of these could be located in a room adjacent to the blasting setup, or even outside, to minimize the noise that you are exposed to while you are sandblasting, but not everyone has that luxury. They are generally felt to be preferable because they blast faster, use compressed air more efficiently, and can be used at lower pressures which will put less strain on your compressor. To see other pass-through type cabinets, click here. Install additional lights. Before you open the door to the cabinet, turn on the dust collector vacuum to exert negative pressure on the cabinet. From day 1, I can't see anything through the window. You do use it outside, right? I now know that is a vacuum fitting. Even when you purchase a complete system, there are a few things that may make use of the blaster easier. It is height adjustable, which allows the glass to be placed at a comfortable level. I bought a 2hp dust collection system from harbor fright. Cyclone separator or abrasive reclaimer: The separator is for use with the 100 CFM dust collector and the reclaimer is for use with the 300 CFM. The Tractor Supply directions weren't very useful. by Sasquatch Fri Feb 07, 2014 10:52 pm, Post A shop vacuum can be used, but dedicated dust collection units are quieter and will facilitate the safe removal of dust from the workshop. *Please note: You can substitute 120 grit (300111) silicon carbide for faster cutting, but you get a coarser finish. A sandblaster is one of the most useful tools that you - as a kilnformer - can have , but unless you have been introduced to the concept behind this tool it can be quite mysterious and intimidating. What's more, ordering one of the suggested systems below will get you in business etching glass the fastest and easiest way possible. I do clean the dust off when I put a new sheet on. Thanks alot. This is a great forum. Other than the bead blast cabinet, the online shopper can find several other abrasive blasting equipment and accessories, such as abrasive blasting media, as well as replacement parts for blasters. Saves wear and replacement of the more expensive lens. Abrasive blasting is not new, and in fact, abrasive blasting was performed more than one hundred years ago in 1870. This lessens the amount of fine dust that enters the dust collector, and will prolong the life of the motor in the dust collector. Duct tape holds it in place. sandblasting nozzles, IDS Blast has the widest variety of sandblasting parts and supplies for all major manufacturers available online. My plan was to use it with my 48" skat blast cabinet but its been sitting on the carport for 2 yrs now.Anybody use one of them? Shiny glass will develop a matte finish as it is blasted. When inner lens becomes scratched, peel it off and replace. The other hand is covered by the glove keeps cleaner, because the abrasive doesn't get all over it while you are blasting. I go to Lowe's or Home Depot and buy glass. (didn't bother with safety glass and never had an issue in 10 years of a LOT of use in my shop). Originally designed by Norm Dobbins in the mid-1980's, it has gone through many stages of development. JavaScript is disabled. Then you are faced with disconnecting the blaster, changing the abrasive, putting on all sorts of expensive and uncomfortable protective gear, and blasting the piece outside (or in a dedicated blast room). Important: We will call you to verify your purchase of any full system before placing the order. We have a couple larger blast cabinets at work and I order clear polycarbinate film from McMaster Carr. I see the idea of that water filter and I can get the little drums for like 12$ anyday plastic or steel. The GlassPasser has a large interior space plus adjustable slots on both sides and the top. First post, am concerned with this issue and trying to finally get my indoor TP Tools stand up blast cabinet working. Instead of glass covers just replace the glass every few months. I have a local place that i have contacted for various small projects, and they always do me small sections at a very good price. Even though bead blasting is used as a means to remove calcium build up or paint, blasting can be used to smooth a surface or roughen a surface. Mine has a light inside and a shop vac attachment. by baweaverpipes Fri Feb 07, 2014 6:05 pm, Post by Sasquatch Sat Feb 08, 2014 12:12 pm, Post As a noob, I'm always amazed at the little common sense tid bits of knowledge shared here. Required fields are marked *. I purchased a small benchtop sandblast cabinet a while back. I also recommend getting the optional HEPA filters for the dust collector. I wanted to post and ask what does everyone else do? For a better experience, please enable JavaScript in your browser before proceeding. Cabinet style doors:
Front of cabinet virtually opens up - easier to insert large 3D items, Adjustable side and top slots:
Large pieces can be "passed through" - takes 1/8" glass up to 2" thick door, Set of nine rollers:
Move heavy glass sheets through easily. They have a bag and hepa filter. Wrong media and you really-really need a vacuum system to clear the dust out of the air inside the blast cabinet. The valve from the compressor to the blaster or pressure pot is opened as well. For media, I'm using the Blast/Glass 30-70 media from Northern. This allows the abrasive to fall into the bottom of the cabinet, but provides a softer surface for the glass. All systems will have one valve that controls the pressure of the air and abrasive being propelled at your glass. Depending on your type of setup, there are a couple of pressure valves that have to be set but these are unique to your system so I wont try to go into that here. Then, you can add a second 50 pound box of abrasive, extra nozzles or a second magnetic light individually (as most people do, since you save on shipping over ordering these later). Replacement Tip: Always clean glass before applying. Unfortunately, it is a major project to switch grit sizes in your blaster, so most people will chose one size that works best for most of their needs. I use 220 grit aluminum oxide in my blaster, and I purchase it from McMaster-Carr, part number 3418K93. There are several important uses for a sandblaster which makes it an indispensable tool for kilnformers. The cost of these cabinets ranges from $600 to $4000, depending on the size. A grit size of 220 (300156) would be used exclusively for the fine detail on awards and gifts or for etching photos. If a glossier bottom side to the piece is desired, either a separate trip through the kiln for firepolishing is needed, or a product can be applied after slumping, such as Armor All, Liquid Luster, or Watco Oil. There are two basic sandblaster setups: the pressure pot blaster, and the siphon blaster, and there are pros and cons to each. I could never see a damn thing in my blast cabinet by using a vacuum cleaner to evacuate the dust, so I built my own cyclone seperator and blower. to
Your blast cabinetneeds are now answered! You are using an out of date browser. Either will save you a lot of money on abrasive by allowing you to recapture and recycle much more abrasive that would normally be lost to the dust collector. and one of our knowledgeable staff will make sure you get the right part. The silica is nasty stuff as it permanently embeds in lungs and does the same thing as asbestos. Fixing surface problems: One common use of a sandblaster is to remove shelf separator that has adhered to the back surface of glass during firing. Although the name of the tool implies that sand is used as the abrasive, sand is not the best abrasive for use on glass. Copyright 2022 BADBOY Blasters, Inc. | All Rights Reserved |. This is also a tool that can create a fair amount of fine dust which gets in the air and lands on the floor. A forum community dedicated to hot rod owners and enthusiasts. I cringe to think of the month or so I used a blast cabinet without such. Secondly, have some sort of rubberized surface on the floor of the cabinet to protect the back of your pieces from scratches. However other glassworkers have had different experiences. Completely eliminates any abrasive leakage that can come through the brushes. Both systems need similar components: a blasting cabinet, a dust collector, a compressor, and abrasive. Aluminum oxide is less expensive to purchase, but will not last as long because the abrasive particles break down and turn to dust more quickly. The thread below describes it, and there are links to show the restore of my cabinet. I'm also using the window protector covers. Grasp the hose with a nozzle that will be in the cabinet. Feel free to learn more about the bead blast cabinet built by BADBOY Blasters via our website, www.badboyblasters.com. I would think a piece of glass would give you the best view. The original forum for pipe makers on the web, Post Siphon systems are initially more economical and allow continuous blasting without having to recycle the abrasive from the cabinet to the pot. It embeds in your lungs and becomes a permanent and unwelcome part of you. This way, you can put small pieces into the cabinet through the brushes and not have to open the door. They are not meant for glass, because they severely limit the size of the piece that can be blasted. Hold the nozzle a couple of inches from the glass, and initiate the air and particle flow through the nozzle by either pulling the trigger or stepping on the foot pedal, depending on your particular setup. It is a Clarke model. A dust collector is shown in the image to the right. Questions about any of our products? Production system for etching larger pieces of glass. This tool generates both dust and noise. It will appeal to anyone who wants the ability to etch large pieces of glass without investing the time, space and money in constructing a dedicated blast room. No matter how large a cabinet you purchase, Murphy's law of glass etching says that your next job will probably be for a piece of glass that is too big for it! Silica dust is almost as bad as asbestos. Only the portion of the glass that is within the cabinet at any one time is blasted. What do you guys use on the window of your cabinets to stop the glass getting all scratched up? If you have to purchase a compressor for your sandblaster setup, you will have to weigh cost, physical size, and noise. Repairing surface devitrification: As any experienced kilnformer has found out, there are times that kiln fired glass develops a haze due to a crystallization of the surface glass molecules. Systems do not include compressors. Ive used some rubber floor mats with a cut-out, open pattern. My plan was to use it with my 48" skat blast cabinet but its been sitting on the carport for 2 yrs now.Anybody use one of them? There are also dust collection reservoirs that attach between the blasting cabinet and the vacuum to remove particulate material before it reaches the dust collector ("Dust Deputy"). about this but Ive been blasting stuff indoors and outdoors with a pot as well as a cabinet for 30+ yrs.I never have had a good filter on my cabs,dust everywhere.Always wore a hood but only a paper face respirator with the pot ,my lungs are fine.Just sayin' this kind of thing can get to be tinfoil hat mentality.Biggest reason I always wanted a cab filter was to keep the shop clean. 210A, Oct/Nov 2008. The noise is from both the compressor and the dust collection vacuum. Dust Collector: Choose either the medium duty 100 CFM dust collector or heavy duty 300 CFM dust collector. If you are really frugal duct tape about 2/3 of it and pull another 1/3 off when the first 1/3 is too hard to see. This will stay dusty and frosted looking if slumped as the next step. However, they require that the abrasive be periodically removed from the blast cabinet and returned to the reservoir. However, because a siphon system can require up to five times more air flow it may require a more costly compressor. Like the bead blast cabinet, the blasting media is a major part of blasting and BADBOY Blasters stocks the glass beads, which is used in bead blasting, and aluminum oxide, which is the media which is used for general purpose repair or maintenance blasting, as well as the abrasive blast media, which is the media used to remove paint and rust. Dust Collector: This is a vacuum that attaches to the cabinet and applies negative pressure to evacuate the dusty air as you blast. JavaScript is disabled. Vacuum or no, I always had the same problem with the little cabinet. Other cabinets are basically metal boxes made for cleaning paint and rust off small auto parts. The affix the roll at the top and pull down a clean area every so often .. You just have to be careful not to shot though the Saran Wrap. Those 3 for $10 cover sheets sure are a joke and are mostly a waste of time as the last one's I had I went though them all in about a half hour, the saran wrap lasts a lot longer than that! The high energy of these abrasive particles will chip away tiny, precise bits of glass from the surface of the glass being blasted. Insert your hands into the gloves built into the cabinet. the only thing that would concern me is even with an outboard motor you cannot bury the full exhaust of a 2-stroke under 3' of water. Removing surface debris: There are times that mysterious spots appear on our fired glass. Use a slow, deliberate back and forth motion as you blast across the piece until the entire surface has been blasted. Application to the members only forum, http://www.cycloneblasters.com/partsandaccessories.html, http://www.stencilease.com/db/display.asp?input=1858. Obviously, the dimensions of the cabinet dictate the maximum dimensions of the glass piece you can blast. When the glass is taller than the cabinet, and the lower portion has been blasted, turn it over and slide it through again to finish the other half. by sandahlpipe Sat May 09, 2015 9:43 pm, Post During the actual blasting there may not be any dust propelled into the room. No longer than they last 3 for $10 is a ridiculous price for those cheap plastic covers. The image above-right, shows my sandblast cabinet with the cylindrical, silver, pressure pot to its immediate right. I'll try both. Not that I dont think we should all be saftey consious (sp?) by jogilli Fri Feb 07, 2014 4:45 pm, Post It works well for me. Having a well sealed cabinet and an externally vented dust collector will minimize this. Most blast cabinets need a vacuum system to pull any dust out of the cabinet. I found these on line But I think there from a member here. Adjustable feet:
Easy leveling and height adjustment. The Fora platform includes forum software by XenForo, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. I use a small Lowes vacuum that I bought on sale cheap. If you want to delete anything you have added, just click "Remove" in the Basket Contents page. I had not thought about that but I have a bunch of it, that might work better than the food wrap if it don't leave a residue after removal. These blast cabinets get used for production 5 days a week and the film last for about 2 weeks before it gets too cloudy to use. By Steve Immerman I replace mine every 3-4 months on average. After Glastar bought Norm's original company in 1989, the GlassPasser evolved through a dozen working prototypes with help from Norm and suggestions from many other experienced glass etchers as well. As you would expect a coarser grit size (lower number) will blast faster, but leaves a rougher surface. Spring-loaded trap door:
Easy recycling of abrasive into pressure blaster. Get them from a professional blaster supply. Cabinets: The blasting is usually done within an enclosed cabinet. If you use the standard filters the dust will go right through the filter and you will have a cloud of dust being expelled out the vacuum exhaust. Ballpark numbers would be: light blasting around 15-20 psi, surface blasting around 30-40 psi, deeper blasting above 65 psi. You will adjust this depending on exactly what kind of blasting you are doing. by socrates Wed Feb 26, 2014 11:59 pm, Post Buyers who are eager to purchase the bead blast cabinet will be more than impressed by the huge range of blasters and custom built cabinets as well as our dental and jewelry blasters, vacuum blasters, and the blasting media and abrasives. Thanks for the useful information. All here. Make sure that you match the CFM to the requirements of the blaster. In this way, a piece of glass up to 6' (183 cm) X 8' (244 cm) long can be etched. Medium duty system with 100 pound pressure blaster and small dust collector.We prefer to use one of the included brushes and one of the optional gloves. From
You must log in or register to reply here. Obtaining a matte finish: Although many people like their glass projects to be bright and shiny, there are times when a matte or semi-gloss finish is preferable. It came with three clear plastic covers that stuck on the inside of the window to protect it. I don't see any dust being expelled out the vacuum. The vacuum eventually fills with the finest powder dust, it's amazing. It's even harder think of everything you need to order. We accept payments with PayPal, MasterCard, Visa, and American Express eCheck. There are many, many choices of compressors but the key specification to evaluate is the airflow that the compressor generates, often referred to in terms of CFM at 90 psi (cubic feet per minute at 90 pounds per square inch). If you can, its best to vent the exhaust from the dust collector outside your studio to minimize dust in your work area; but if you cant, there are filters that can be attached to the exhaust outlet instead. The 180 and 220 grits are slightly more expensive. Using it with the sunlight coming straight in was good. That is why I use a bag and a hepa filter. That, and turn the lights on the room off. Various grit sizes are available with either medium, but 80, 120 or 220 grit would be typical sizes for kilnformers to use. Web design and development by BitWise Solutions, Inc. 2717 Tobey Drive, Indianapolis, Indiana 46219, BLAST CABINET AND RELATED PARTS & SUPPLIES (INDUSTRIAL), TRINCO / TRIN MAC / ECONOLINE STYLE CABINET GLASS. Check our abrasives page for more info. It comes with two magnetic base interior lights and brushes for hand access to the interior. My compressor is a Campbell Hausfeld VT6271, which has worked well for my needs. PARTS & SUPPLIES/BLAST CABINET AND RELATED PARTS & SUPPLIES (INDUSTRIAL)/CABINET GLASS & PROTECTIVE FILM. If this should occur, use rubber cement from office supply store; and apply to inner lens prior to installing. (see image on top of page). The photo to the below shows the appearance of devitrification on opalescent glass. Keeps hand and arms from coming in contact with abrasive. You also have all the advantages of a regular blasting cabinet. I have a little shop in the basement Im trying to set up to do some motor assembly operations. The first thing I'm going to do is change the media. There is never enough light in these dusty cabinets, and Ive found that a second one is helpful. To see your total, click on the "Basket Contents" button at the top of the page. Often, the only way to make a repair is to sandblast the surface until the spots are gone, and firepolish at temperatures around 1340-1390F. Didn't help any. It is very simple to open the slots, and slide the glass through, stopping to close the slots and blast a new area as it enters the cabinet. This is called devitrification. Get walnut shells or plastic beads, or some large glass beads. At least we have clean fingernails, Right. It lasts a long time and, although it is initially more expensive, in the long run it may be more economical. Convenient Easel: The easel supports glass inside the cabinet while being blasted. Paint the inside silver, if it isn't already. The particles generated within the blast cabinet are so small they can pass through basic air filters. CFM is the key, along with getting rid of nuisance dust. by Oakbear Sat May 09, 2015 3:31 pm, Post Can't see shit in my cabinet. Common features of the bead blast cabinet include 14 gauge steel legs, an internal florescent lighting system and a durable and long-lasting foot valve assembly and twin air regulators or gauge panels. I stopped using film because I didn't like how it made things less clear. Keep in mind that lightly blasting the surface of the glass will require less pressure and less airflow than deeper blasting at high pressures. Many companies sell complete systems, and if you have the money this can make the purchase of a sandblasting system less intimidating. Pressure pot systems have a separate reservoir to hold the blasting media. by pipedreamer Sun Feb 09, 2014 5:19 pm, Post As others have said, it's noisy running the vacuum the entire time you're blasting but it makes a world of difference in visibility and no dust expelled into the garage. by archaggelosmichail Sat May 09, 2015 12:13 pm, Post I find it works better than the interior light, and it quit a long time ago anyway. Shawn. It's not assembled yet but I have a few pics of the water filter design that I'm going to use. metering valves
Newsletters from our past converted to fresh articles about stained glass. by caskwith Sat May 09, 2015 12:33 pm, Post Once this occurs the haze cannot be removed without some sort of process which actually removes the outer surface later of the glass. This equipment system will accomodate over 95% of the people who want to order this cabinet and provides everything else you need at the same time. For more on why I chose Aluminum Oxide check out this page. Your email address will not be published. This mid-range cabinet was specifically developed for glass etchers who wanted to be able to etch glass as small as a coffee mug or as large as a commercial storefront window. Silicon carbide is a very hard and aggressive blasting medium, and works very well for any kind of blasting, especially deep carving. I wouldnt do it now,but again, just sayin,my lungs are always ok when I get a chest x-ray! I have one of those small cabinets that I use quite often and what I do is to line the inside with a clear food wrap like saran (sp?) I did have another type of fitting that came with the blasting cabinet. Fixing A Small Break In A Big Piece Of Glass, How To Repair Stained Glass That Has Separated, How To Rebuild A Leaded Glass Window W/ Copper Foil, How To Repair A Moderately Broken Art Glass Panel, How To Repair An Insulated Stained Glass Window, Changing the Border Glass In a Leaded Panel, Repairing A Stained Glass Panel For An Artist, Insulating Glass So It Can Be Hung In A Door, How To Add Coining To A Panel For A Very "French" Look, How To Trim And Cut A Stained Glass Panel That's Too Long, How To Cut Stained Glass Without A Pattern, How To Solder A Reinforcing Edge On A Curved Panel, How To Put Metal Around An Octagon Shaped Panel, Building A Frame For Stained Glass Shutters, How We Crate Same Size Multiples of Glass, Installing Art Glass In A Pool Table Lamp, How To Reinforce A Stained Glass Skylight, Building A Stained Glass Lamp With A Worden Mold, How To Install Stained Glass in an Existing Window Frame, How To Install Stained Glass In A Cabinet Door, How We Install A Panel In An Arched Window Opening, How We Sand Carve A Stained Glass Transom, Cleaning And Adding Patina To A New Stained Glass Panel (revisited), Easily Clean Corrosion Off Of Stained Glass, Repairing A Stained Glass Angel By Making Our Own Glass, Fix or Reinforce Glass With A Solder Bridge, Reclaiming Old Flux Core Solder For Use In Stained Glass, Soldering Technique-Fixing A Foil Problem, How To Cut Stained Glass with a T-square Cutter, How To Cut A Tight Curve In Stained Glass, Cutting Very Thin, Irregular Stained Glass Pieces, Drill Holes In Stained Glass With Diamond Drillbit, Drill Holes In Stained Glass With A Grinder, Helping Your Stained Glass Business (And Yourself) Survive With Style, Mistakes Happen To Us All (And Then We Fix Them), Stained Glass Projects For The Whole Family. Then, open the door and put the glass into the cabinet. Blasting with aluminum oxide generates static electricity, and the user can be subjected to surprising, minor, electric shocks. by WCannoy Fri Feb 07, 2014 8:07 pm, Post I use a vacuum in mine along with shining a light in from the outside. I have the larger HF cabinet with legs. by baweaverpipes Fri Feb 07, 2014 11:45 pm, Post We do not sell compressors, but offer compressor selection information on our compressor page. Substitute 180 grit (300110) for even finer finish on architectural glass and tiny detail on awards (but slightly slower cutting). If youre a perfectionist, one tiny spot can ruin an entire project. I did replace the window with a Plexi glass and resealed the top. In addition, bead blasting can be used as a means to clean pools and is used by many auto body shops as a way to remove old paint from a motor vehicle. Hopefully, this article has made you aware if the many uses, and has given you enough information, to consider purchasing a system of your own. TP tools sells the covers. Removing iridized coatings: Glass for kilnforming can be purchased with an iridized coating, and there are times that we want to remove some of this coating for artistic or technical reasons. Looking for a custom-built solution? First published in Glass Craftsman, Issue No. You mean like the 2" wide stuff? Also got rid of all the crappy plastic covers, and now just stock up on cheap regular glass from my local glass shop. Neither did I till someone told me to do it. For your convenience, we are now able to accommodate orders through this very website! by caskwith Sun Feb 09, 2014 6:07 pm, Post I hope this introduction will take away some of the mystery. by archaggelosmichail Sun May 10, 2015 5:04 am, Post You can even use one of each for special applications. wrap. I just use one of my craftsman flashlights and shine it in through the window. I just picked up my blast cabinet. How to Order : To order the full system in the Suggested Systems box above without any changes, just click on "Add one to basket" by that product choice below. So, we have come up with suggested systems for you! Installing an exhaust fan in the room for use during these times will prevent this dust from finding its way into other areas of the studio. There's so much dust that I try to hold the pieces closed ot the window to see, it starts to eat up the film. The dust collector is the tall black unit on the floor to the left of the cabinet. As mentioned above, the dust collection setup of most commercial units can also be improved. Contact us
Selecting and Purchasing Sandblasting Systems. by all means DO NOT use silica sand. Chris, sounds like you have it nailed, but if you fancy trying glass have a word with a local glazier. BADBOY Blasters is a family-owned company and we are committed to offering our customers access to the best bead blast cabinet on the market, along with the expert technical advice and after-sales support. Depending on the size of your cabinet, buy the size that is best for you. If you think I can afford the $7 to build that filter system get one of these from Lowes etc. Options include manual grinding with diamond products, chemical etching or, best of all, sandblasting. If you want to change some of the suggested components of the system, do not add the system itself to your basket, but scroll down the product list and add each product individually.