I have a delta 6x48 with a 12" disc and use it quite often the same way you do. megabytes="14" This DIY twin belt sander was made from an old, underpowered 6 sander, which the designer converted into this new work of art. 2021 Copyright Practicalmachinist.com. According to the designer, it is very powerful and useful in the workshop for shaping, sanding, and grinding some small wood and metals. item_id="bls". For more related content, subscribe to our newsletter! For $8.50 I purchased a two foot piece of graphite cloth from SuperGrit and glued it to this one. Belt table and disc table each tilt to 45 deg. The designer gives a full tutorial of his design here. I wouldn't have bought something like that for a home shop unless i could write it off. One is the supply and huge variety of belts . table slot to bring your Mark7/ MarkV miter gauge into Ever since building my last belt/disc sander combo, I've wondered how I managed to make anything without it. Also, it has a V-rest that properly cleans and does an excellent rework of other small tools. With more than 10.6 million unique visitors over the last year, Practical Machinist is the most visited site for metalworking professionals. I 'm decided not to use the stand that came with this. I truly use it every day. And by the way, I haven't found better prices on quality belts, than those from SuperGrit as well. Shopsmith Drum Sander (505552). For a better experience, please enable JavaScript in your browser before proceeding. of the belt has no back-up plate, it will flex and give to match the This is a written tutorial as well as a video tutorial, so you can choose to use either one as you make plans to build your belt sander. As with all Shopsmith Special Purpose Tools, your belt sander offers a You are using an out of date browser. Inch Plans Gen 2 Tilting Belt Grinder | Etsy. Poly V? You can support me via: Patreon: https://www.patreon.com/CosmasBauer Instagram: https://www.instagram.com/cosmasbauer/ Building a steel belt sander in the bank grinder. Overweight Item subject to 89.95 additional Freight Charge. It surprises me that Kalamazoo, being a true industrial manufacturer, would make a combo if this Burr King article has any truth behind it. Accessories Included Miter gauge For stuff that wont work on a belt grinder, a combo unit isnt any better and a different method would likely be more beneficial. You must log in or register to reply here. Cast iron base. In the video tutorial, there is a step by step procedure that teaches how you can create yours too! I just think they are pretty gutless personally. The belt grinder was not cheap to build. The Grizzly also has dust shrouds at the belt and disc which this one doesn't, but for $15.00 from Lee Valley and a little work you could mount your own , as I've done. Sometimes, belt sanders are also called belt grinders, so you do not have to be confused. This tool fared pretty well in the reviews on the HF website ,with an overall rating of 3.5 out of 5. I recently bought some 10 micron diamond belts and they will really put an edge on something. The HF disc I used had way more power to move metal. For a better experience, please enable JavaScript in your browser before proceeding. a back-up during certain operations. Im mainly talking about the Rockwell combo style. impossible to hold for sanding with hand-held power sanders. number of great features and accessories to help you make everything you In the detailed tutorials below, you would find out how to piece these parts together to make your homemade belt sander. Free-Running Belt on Back Side -- Since the back side I used plans that he sells on Etsy. H timing belt? Auxiliary Power Shaft -- 5/8" shaft extends from Over the decades, I have found that my Rockwell 1 x 42 belt sander/grinder is the one I use about 98% of the time because I seldom do large work. The designer made this belt sander from scrap material. Only if and when it is needed for something out-of-the-ordinary, would I consider building something. Like a Gallant rotobelt machine. My best advice is look for a heavy older model in good shape, or one to fix up if you have patience/time. Thanks for all the input; relieved that I'm not the only one who likes this form factor for general metalwork. across the belt with its surface 90 to the belt surface then powering it with your Shopsmith - or with its own, individual, motorized Back then there weren't near as many offerings, not that those offerings are much cheaper, thus many people were building their own. For more information Building a Machinists Belt Grinder - The Trilogy (Part 1), Building a Power File Angle Grinder Belt Sanding Attachment do it yourself Grinder Hack. Your email address will not be published. Its straight line action removes stock quickly and easily then smooths From intricate contour sanding and shaping to fast stock removal, this combination belt and disc sander does it all! 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Grinding welds, prepping parts, cleaning up bandsaw cuts to make a square face with brushed finish. Wet sanding works well but is a bit messy. The best thing about making belt sanders is that you can make use of your scrap resources instead of buying entirely new items. It has a direct drive motor, so it can sit on any bench. flush with workpiece edges or I recently built in Jer Schmidt belt grinder. I just cant imagine how a round ended belt grinder is useful when you are holding your part in mid air? I am on my third 6 x 48/12 sander/grinder since the first one around 1965. Best belt for variable speed lathe conversion? This belt sander was created from an abandoned bicycle hub. It comes with a good number of pictures, so you know what you are going to be dealing with and how to go about making your own. Brand Central Machinery It was created to help with storage because it is not too large and does not take up much space. Built-In Dust Collection Port -- 2-1/2" dust I would buy something. Practical Machinist is the easiest way to learn new techniques, get answers quickly and discuss common challenges with your peers. Sanding belt surface is flush with top surface of tool. This is Part 1 of my disc/belt sander build. Maximum speed (rpm) 3450 RPM I have an old 6x48 for the shop, picked it up when i went to look at a bridgeport couple years back and got that instead for $20 and a full box of 99% nickel rods for $50. Table miter slot can be adjusted parallel to sanding disc. With a few mods, it can be even better. But with the 2 hp motor and totally enclosed good quality variable frequency drive and the amazing utility of this design I have no regrets. You can checkout with your credit card or PayPal account. Stand For ShopSmith 10ER - Plans Coming Soon, Retracting Casters Heavy Duty Wood Lathe Plans, Retracting Casters Band Saw - Jointer Plans, Retracting Casters ShopSmith/Belt-Disc Sander Plans, 125 - 8888 91008 Country Hills Blvd N.W Calgary, AB T3G-5W6 Canada. Richard- we use the blue Norton Zirconia abrasive belts and they are amazing- nothing like the old aluminum oxide abrasives. external contours of workpieces. Copyright 2018 RLFShop LLC-Shopsmith All rights reserved. I have also noticed this. Do you want to spend time building tools or working on projects? Depending on just how "heavy duty" you want it, the HF belt/disc sander is not bad. As a woodwoorker, this is interesting, as I occasionally grind hss pattern knives for my shaper. The 12" disc sander from Harbor Freight kicks ass for the $150 it costs. Register for the worlds largest manufacturing technology forum for free today to stay in the know. I also have a old variable speed 6x48 that I ditched the VS gear and repullied it for slow speed for metal. The belt/disc combos are not great for metal IMO. Instruction Manual and Thankfully, a DIY belt sander comes way cheaper, and again, wouldnt you enjoy the thrill of making such a cool tool from scratch? I think I'll start looking on CL for something in the $1,500-$3k range and be done with it. Tracking adjustment to keep the belt running true I bought a Balder 1 X 42 bench top sander some years back and I don't know how I ever got along without it. It is belt driven so even if you don't get a 3 phase with vfd, I'd think you could change belts to a specific speed without much effort. I also have a 6 X 48 sander with the disc on the side. I see used 15-20 quite reasonable if you look around. Since I had the 1.5HP single phase motor left over from my drill press conversion I decided to install it on the belt sander. And finally for the finishing, he fits in the wheels. For sanding wood Im sure they are fine. You mentioned your lathe is in pieces, you'll have to research the tensioning mechanism. Saving the extra $340.00, over the Grizzly, was worth my time and effort and I had fun doing the upgrades. I'll add, I built mine (KMG clone) ~10 years ago in college. the drive roller to accept the There are indeed many belt sanders on the market; however, you would find that people prefer to own a DIY belt sander instead. https://en.oho.wiki/index.php?title=Category:Belt_sanders&oldid=22391. Some of the items you would need include varying lengths of tubes, angle iron, hinges, bolts, lock nuts, drive wheels, a motor, and many others you would find in the tutorial. Anyone can start a successful blog, so why cant I (or you, too!)? It may not display this or other websites correctly. Beneath the video tutorial, the designer has a list of tools you may want to check before you begin. A surface grinder is also faster then sandpaper that has to stay cool enough not to have glue failure. Removing unsightly mill marks from sawn stock, Sanding bevels, miters and other cuts while using the table JavaScript is disabled. At the end of this tutorial, there is an updated version of this belt sander by the author. Can also use a platen to edge sand with the length of the belt and you could stretch it out pretty far. I have it on a rolling steel office cabinet with storage for belts and discs. To get everything lined up and square though, I had to perform a fair amount of reassembling. The next step involved creating the upper frame to support the wheel-bearing hub.