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It is rancilmaz@gmail.com. This way you never have to run a whole face frame through a wide sander. I am sure you will really enjoy it! The basic design is an 8 single drum suspended over a granite counter top. General questionif you were to use a hole saw on the discs, say, three holes per disc, and then glue them up, would it affect the performance of the drum? I designed in two digital readouts for the height so I can see where the table is relative to a previous sanding run. Is there a link to the latest plans and video? It begins with making and gluing together 26 4 disks for the drum. It weighs, by itself, probably 25 lbs. This is fantastic. Given this, please assume that any links leading you to products or services are affiliate links that we will receive compensation from. Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet. I would very much appreciate a copy of your drawing.. thanks you , happy to payI am 76 and still love wood working!!!! Hi Matt, I too see that it was a long time ago, but is there any chance that you could send me a copy toi of your plan? The drum is a 1.25 precision shaft. No experience, but Im now studying it. Feel free to email me at riii@shoemakerac.com. Have reviewed the post on your machine several times and each time it is an inspiration to scrap my project and attempt to build a machine like yours. Within the tutorial, you would find more instructions and tips on how to build yourself an excellent drum sander. It is easily removed to gain access to the drum bearing mounting plates or the drum itself. The written tutorial has helpful links and pictures to guide you. motor pulleys Many skills and creative thought went into the machine. I too am very interested in the Sketchup and general plans for this build! Hello Matt, Excellent work! Do you have plans or material list available for this drum sander? Klingspor brand stearate coated paper will sand pine, paint and even nails without damaging the sandpaper, a savings to the user. May it bring you years of good service! Matt, A job very well done. Matt i realize this post is a couple of years old but are your plans still available with dimensions and if so how much for a copy thanks .larry. Matt are you selling plans for your drum sander? No longer will sandpaper load up when sanding paint, varnish or glue and it will also sand resinous woods like maple, cherry or pine without burning. I think its awesome! A round rod will NOT be precise enough to minimize vibration. been thinking of atempting to build my own lathe.. was worried that i wouldnt have the skills needed.But after seeing this masterpiece i am now confident that if i just take my time and pay attention to detail, i should be able to do it. I built this drum sander for three reasons: 1) Sick of using a hand sanders to smooth my end-grain cutting boards. Typically, drum sanders are just a little complex to build, but with the tutorials above, building it should not be too challenging. I also just found this post and would be interested in a copy of your Sketch up design as a basis to design my own sander. You would need some Velcro, bolts, pulleys, and other materials within the video. My hope is that more pressure rollers will prevent this. A scoop on the back comes within a few mils of the drum itself to ensure that all air is pulled from the front side of the drum. sanding drum paper wrap NOTE: if youre thinking of building your own drum sander, dont skimp on this part. This air gap allows for cool sanding. You can switch the pulley at a later time, but additional charges will apply. This sander was designed to help with making segmented turnings on a lathe. You would need some glue, MDF, a drill, table saw, disk sander, and other items which you would find in the tutorial. wish I had seen this before starting on mine. With no static on the drum, dust won't stick to the paper. 8. In this overview, the builder gives you the dimensions and all the information you need to build your sander. What rpm do you run the drum at or is it variable speed also? Ive got everything I need to finish it and now youve inspired me to get it finishedfinally. Matt, you should really be proud of your sender. Your machine is making me seriously reconsider a LOT of my design ideas I just wish my metalworking skills were up to par with yours. ?please and a list of parts thank you for your time john streetermy e mail is jtstreeter43@gmail.com. Anyone can start a successful blog, so why cant I (or you, too!)? Hi Everyone Ill try to grab a video thats a good point seeing it in action is another story altogether. Matt, not sure if my email gets posted to you but its jimcain4545@yahoo.com, can i buy a set of plans from you? Whats next, a homemade space shuttle ? document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); The Wood Whisperer is proudly sponsored by brands that Marc trusts. I gave it a full commission of work and it didnt even blink. Matt, Your email address will not be published. Ive seen how people make their own power tools and I am always very impressed. Firstly it lifts paper off the drum creating an air gap. Thanks ricpog@aol.com. This is the coolest homemade shop tool that I have ever seen. Hello, It also helps because you can sand large pieces at the same time, which helps to save time and energy. Impressive work! The drum was made with a drill rod, MDF cylinders, and some PVC plumbing. ammeter for monitoring drum load That is what my design was going to use. This workhorse has me droolingI just joined, and am learning to weld, as well. Great looking job. Centrifugal force is a key element. R.H.M. Would you give me more information on this homemade 36 drums else, because I find a decent drums else I can build yourself. The views and opinions expressed on this blog are purely our own. Let me know how to proceed. 3. I was a little suspicious of the power rating but the ammeter confirms (assuming a reasonable efficiency) of up to 25 amp current draw at 220v when under full load. There is another gentleman on youtube that made one based upon Grizzlys design 24(lead screw moves conveyor feed table up and down). 1. You did a great job, enjoy! What a great machine!!! My hats off to you. Ill stick to my #4 smoother. This cookie is set by GDPR Cookie Consent plugin. If you have a motor with a 1/2" shaft please specify at the time of your order and the pulley can be switched. If i do its to get my stock down close to where I want it and then I do a final on the wide belt. lumber1@mymts.net. This was probably horribly unsafe, but it worked just fine for me. 3) I dont really have a planer to speak of. Originally, I was going to use a 2hp Taiwanese dust collector motor and Im glad I didnt. DC motor conveyor control Send me an email at ian.verm1@gmail.com if you get a chance. That thing is a hoss. And they say manufacturing is dead in the USA. Let me know the cost and I would be willing to pay for them. Please reply via e-mail if this is not possible or if you wish to be paid in advance, as I know I would in your situation. This drum sander was created to help with segmented turnings on a lathe. This video tutorial teaches you how to make a drum sander using a 400W bench grinder for power. It rotates on an axis through the use of a round stainless steel shaft and a piece of DOM tubing welded to the top of the frame. Matt, amazing enginuity. This is our most popular size of drum kit. The cookie is used to store the user consent for the cookies in the category "Analytics". I know copies of paperwork and mail is expensive. These cookies will be stored in your browser only with your consent. Id be very interested in a set of plans. Conveyor belt ( sandpaper belt) Plus the board is sanded and ready to go with very little touch up sanding. Nice job on the build it looks proffesionaly done, i also would like a copy of your plans if possible i wont build mine exactly the same but it would be nice to have something to go by. Oh, and for those wondering, my materials cost was just over $1000. here is a photo link to my build Analytical cookies are used to understand how visitors interact with the website. Contact us for International shipping rates & services. I would also greatly appreciate a set of plans. You should be proud of what you accomplished with this. The cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. Hi Matt, I sure would appreciate that very much. After this is done, get some glue and stick sandpaper unto the drum. 6. Sorry about the late response, am a little behind. The 3rd will probably generate the most controversy, but my design allows me to bite into about 0.040-0.050 inches of wood with each pass without burning the paper. Ive got some tubing, bearings, shaft material and even a conveyor belt laying around and Im ready to build! In this video, he provides instructions coupled with the dimensions he used in building. Great project. 4 inch sandpaper for my drum sander wheres the best place to get it. The third and most important aspect of our drum sander is that all other sanders rely on the user of the machine deciding on the correct pressure to exert on the back of the sandpaper with either a pad, plate, or drum. Imitation is the highest form of compliment. At any rate, it contains the power supplies, ammeter for determining the load on the motor, potentiometers for controlling the speed of the tables up/down movement as well as the conveyor belt speed, some speed controller boards I soldered up, some switches, and some extraneous touches like power supplies to drive LEDs inside the switches (so I can tell if the motors are on or not). Our sander relies on a perfectly flat top and the paper lifting off of the drum. For this design, you would need MDF, plywood, angle iron, oil paint, a drive motor, bolts and nuts, and some other tools you would find within the tutorial. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. This site uses affiliate links. hi there just found your great machine on u tube and Im interested if u do have plans ? Hi Matt Does the conveyer feed work well? Required fields are marked *. Used motors are often available inexpensively on E-bay, Kijiji, classified ads, garage sales, air conditioning repair shops, auctions or friends garages. Ultimately I probably should have just worked at the gas station and spent the money on a commercial unit, but the same could probably be said for a lot of the stuff we build ourselves :). Ive started making guitars for family and friends. Anyway, being able to build a full sized raised panel cabinet door or face frame and feed it through is amazing. I am willing to share the sketchup-plans with anyone interested as well but they incorporate the design as-is, not how it should be. Also, you really need to just design around what you have on hand, since we usually dont have the luxury of specing everything, right? We also use third-party cookies that help us analyze and understand how you use this website. These cookies track visitors across websites and collect information to provide customized ads. If you like building your own tools, checkout this home made band-saw: http://woodgears.ca/bandsaw/homemade.html, nice work, it looks better built than performax. The capacity makes up for the slower speed of sanding something down to size. The motor is a 6.5 HP compressor duty motor. Impressive build. The rest of the steps include piecing the parts together and some installations. Im in central PA. i dont even think i have room in my tiny shop for that thingbut i would sure try to make room. It takes a LOT of power to thickness sand, so more is better. According to her, you may have to make a few modifications to your sander because of some scrap parts she used, which shes not quite sure where it came from. Id like to attempt something like that soon. Hi Matt: Added on October 19, 2010. Conveyor rollers (bought from Grizzly) You also have the option to opt-out of these cookies. The air gap prevents the drum from creating heat, which in turn helps paper to last longer. The frame itself was built with recycled steel. A 3"x5/8" pulley is automatically included in the kit for the motor. Very nice piece of machinery you have there. This way, building your drum sander will not become a chore, and you can finish it in record time. I always give honest opinions, findings, and experiences on products. I went with 1/8 x 3/4 by length as required steel bar sandwiched between two sheets of 3/4 MDF for most of the material. It looks fantastic, One suggestion though. Maybe.. The cookies is used to store the user consent for the cookies in the category "Necessary". Kudos on overcoming the power, speed and dust collection issues riddled by the mainstream manufacturers! V-Drum Kits are a great solution for customers outside of North America. Although I am still considering buying a new lunchbox planer just to save some time and effort, I can feed through 4 or 5 boards at a time. If you would like i will pay for it as well. This is a written tutorial with clear pictures that details each step as you go along. Have you considered what it might cost if it didnt happen this way? The Wood Whisperer, The Wood Whisperer Guild, TWW, and TWW Guild are trademarks of The Wood Whisperer Inc. All rights reserved. I like it. If I tryed to build one it would fly apart when I turned it on for the first time. This is merely an overview tutorial of how to build your drum sander; you can get the real construction video here. I love your design and would greatly appreciate your plans if they are available. Anyway, this doesnt have any specific disadvantages over a geared lead screw system, its just more expensive for no good reason. This is a truly useful wood working tool for both the professional and the hobbyist, for flat sanding and edge sanding, also useful for glass, granite, aluminum, steel, and plastic. though this guy is obviously more experinced and crafty than i, i still feel encouraged. The wheels are locking casters and definitely undersized now that Ive added all the steel and granite. Our V-drum and Flatmaster Drum sanders sand from the bottom up instead of the top down therefore eliminating sanding through the sawdust that has already been removed. I am also looking for building plans for a drum sander and yours is one of the best Ive encountered. The belt has tracking adjustments welded to the non-drive side which are simply bolts that tension each side of the shaft. Unique Features of the V-Drum and Flatmaster Sanders -. Nick. Looks like a fun ride! All content on The Wood Whisperer is copyrighted, and may not be reprinted in full form without my written consent. They can be adjusted and they hold the material onto the granite as it passes under the drum. My favorite is the spent sheet of MDF in the background. I had a 20 Planer and ended up selling it and going to a lunchbox planer. Did you just use a big hole saw to cut out all those discs? Jeremiahsa@gmail.com. The dust collection works perfectly when hooked up to a large enough cyclone and the time savings is incredible. That is cool. I see allot of DIY designs have problems with this. I have seen many request for plans but no reply, if they are available I would really like to purchase a set , if not possible I will try to duplicate from your post. Enjoy that monster! It does not store any personal data. I have found the same issue using my Drum Sanderthat I use my Planer very little. Email: rudyur@gmail.com. Im currently building the conveyor system for mine and havent mounted the electronics in an enclosure yet. 2) Needed to get consistent thicknesses on cabinet doors and face-frames. Can you let me know one way or another. Thanks for the share and againgreat job! Im using a 190 vdc industrial motor and ebay speed controller for drive motor. Yea, Ill have t get that beast finished. Stay up to date with videos, events and sales. Someday Ill get it working right. It sort of tops off the whole design with a ridiculous overkill clamshell opening system, and a shipping container latch designed for aerospace. Tam. I would also like to buy the plans if possible. I hereby infringe upon Marks creative moniker, and dub thee The Metal Whisperer (and perhaps also the Earl of Granite). Building the thing doesnt intimidate me, its the electronics. Its no where near what you did here. The conveyor is a large sanding belt powered by a bodine DC gear motor hooked up to a minarik speed controller. Why spend a lot of money to ship theFlatmasterwhen you can buy the kit and put that money into building a very nice box and top? I couldnt shell out thousands for one. pillow blocks for sanding drum Thanks very much. Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors. These cookies ensure basic functionalities and security features of the website, anonymously. It works great and saves me a lot of hand sanding. Besides, a lathe is much simpler than THIS beauty.. lol. This blog generates income via ads. The quick speed is nice because it allows me to just lightly scuff sand multiple boards in rapid succession. Great Job. It was made with acrylic (Plexiglas) that was glued together. I have being doing all sorts of projects my whole life and Im always saying, Hey, that would make a good blog post! Finally, I decided to take the leap and put myself out there. I have been wanting to build something like that for a long time. Pulley for Motor - Shaft Size I went with a slab of granite that was broken in half at the local home store and talked the manager into letting it go for $20. Let me know if you are still cruising this forum! Thanks. Tremendous job on such an incredible undertaking. 5/8". I only worked on it on the weekends but it took about 7 long weekends to finish. This is a 25 wide Drum Sander tutorial. They work but I wouldnt off-road with it. Thickness drum sander made using an old treadmill. This is a very different drum sander than the traditional drum sander. Sorry I forgot to give my email address. Hi, I'm Allison! belt thickness sander, 440 volt, 3ph. http://woodgears.ca/bandsaw/homemade.html, http://www.youtube.com/watch?v..re=related. That is crazy! Hi, with all that metal, why not use a steel tube for the drum? Make sure to watch our online demos and check out the FAQ's for more information. How large in diameter are the rails for the linear bearings and where did you get them? That thing is ridiculous! Hi Matt, this really looks good, I have looked around at various other projects but really looks like a professional job. Thank You Very Much for Your Kind Consideration. Depend on your needs. I started on an 18 drum sander a few years ago and had some physical problems and had to put it aside and I never got back to it. My email is brooks.ballard at gmx.com. I am learning to weld and have been planning on a drum sander build for about a year. Although it took quite a while for the designer to build, it ideally should take a couple of weeks. Nice job. I am thinking of adding a few more on the infeed and outfeed sides. If so get in touch with me at mdmilioni@live.com. , Ive been planning for a while building me one of thos (I build guitars). The pressure rollers are indispensable. Wish I had the time to attempt a project like this. :-D Nice job!! This builder spent about $500 building this sander, where it would cost about five times that if he were to get a new one. The table moves on 4 linear bearing rails (like youd find in a CNC machine) to allow for very smooth adjustments up and down. Excellent work. stuff like this is what makes my wishlist get longer and longer :/. By clicking Accept, you consent to the use of ALL the cookies. Let me know I will make you a sweet deal When autocomplete results are available use up and down arrows to review and enter to select. You are the man when it comes to homemade tools. Im a bit late coming across your fantastic build. Hey mat do you have drawings that I can buy Mine is an 18 grizzly and I love it. Just curious if you received something considering how old this post is. Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features. This is a project way beyond my abilities. I saw you said you wouldnt mind sending out the plans. I am also interested in any information that is still available? It is a bit tasking, but worth it. happy to pay. Thanks. I learned to weld on this thing, but my brother-in-law graciously welded most of the critical components since my welds were too ugly he said.