A commercially-available molecular sieve adsorbent used was used for experiments described herein. 62/011,002 filed Jun. The slight increase in flow rate resulting from CO2 desorption is difficult to measure with these preliminary studies but the ability of the sorbent bed to capture more CO2 in the subsequent tests was proof that the regeneration process was successful. Therefore, some supplemental heating energy input would be required to fully remove water from the absorbent under this example condition. This is equivalent to 1206 kW of thermal power over the six minute cycle time. Make informed purchasing decisions with verified reviews from business owners like you. CO2 Recovery Systems, A heat exchanger (8) transfers thermal energy from the exhaust gas (18). Each absorbent bed contains 1930 kilograms of sorbent to accommodate the specified six minute cycle time. CO2 Recovery Systems, =BOS)N)kMf=z Ae There is 100 percent captured for the first six minutes at which time the carbon dioxide begins to breakthrough and can be detected by the infrared sensor. With continued use of fossil fuels, capturing carbon dioxide emissions directly from the source of combustion could reduce its effect on our planet and its inhabitants. %PDF-1.6 % This can be met by indirectly recovering heat from the exhaust source by reducing its temperature from 600 C. to 236 C. The recycle rate of indirectly heated CO2 is adjusted to allow for the transfer of the required heat over the six minute cycle time. Therefore, the starting condition before regeneration by water injection for the second method is the same as that for the first method using hot, recirculating CO2. The following procedures may be employed for the recovery of carbon dioxide from internal combustion engines, gas turbines, or other combustion sources used as described in the present invention. 2 illustrates the sorption of CO2 and the subsequent recovery of nearly pure CO2 using a water or steam regeneration method. During this time, CO2 was desorbed from the absorbent in an amount approximating the amount sorbed. A blower (14) is used to recycle cooled nitrogen-rich gas to cool sorbent in vessel (3). Optionally, a desiccant drying bed can be installed after the heat exchanger/cooler and inlet of vessel (1). It is also a critical component of medical oxygen, where in low concentrations it acts a breathing stimulant. Insulation covered the entire reactor. This application claims the benefit of U.S. Because the sorption characteristics for the second method are virtually the same as that for the first method, the enthalpy of CO2 sorption and bed temperature rise are the same. ,aHxtL'!` endstream endobj 151 0 obj <>stream CO2 Recovery Systems, Supplier of: H2O (5) is added in the form of steam or liquid water to displace CO2. The CO2 released upon H2O addition is nearly pure, with only small amounts of nitrogen, oxygen, and other trace gases present from interstitial spaces between sorbent particles or released from sorbent upon water addition. Operating cycle times for absorption, regeneration, and cooling are identical so that the engine or turbine exhaust gases are always directed to the vessel in CO2 sorption mode. Homogenizers, In one embodiment the molecular sieve bed is cooled after regeneration using the nitrogen-rich and CO2-poor gas remainder exiting from the sorption bed. FIG. In this method, a four-bed system is employed rather than the three-bed system described above for the first method. 13) and then cooled quickly to ready for another cycle (FIG. The engine or turbine exhaust gas passes through a series of three identical vessels for water removal (3), CO2 sorption (1), and CO2 recovery (2). 2 uses a conventional stationary internal combustion engine, gas turbine, or other combustion source operating on a wide range of gaseous, liquid, or solid fuels is used to power an electrical generator or is used for other purposes. The cooling gas flow direction is ideally opposite that used for regeneration, although this is not critical to the overall results obtained. Sanitary pumps, hr8wG=0. PvK?;Niy=G8mn#d c1PL0'Fq@Jl&I&14>xd Experiment 4: The final experiment for this method repeats the previous experiment to demonstrate the ability of regenerating the sorbent bed after sorption for multiple cycles. In another embodiment for recovering carbon dioxide, the method shown in FIG. Next, dry nitrogen was used at a rate of about 88 standard liters per minute to heat the absorbent to desorb water in preparation for the next cycle. hb``f``e`a`b@qyA S^ Y. Y YHXs>u81Usj&t5es^bP1Y Y,H32p20T0c ! endstream endobj 148 0 obj <> endobj 149 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC]/XObject<>>>/Rotate 0/StructParents 0/Tabs/S/TrimBox[0.0 0.0 792.0 612.0]/Type/Page>> endobj 150 0 obj <>stream 12) and then can be regenerated with pre-heated carbon dioxide (FIG. The dry nitrogen was introduced at about 500 C. during four separate two minute segments. Hot combustion source exhaust (9) is first passed through vessel (3) in FIG. 13 Experiment 4: Regeneration Results, FIG. In a simplified example, if the average temperature of the indirectly heated CO2 used for desorption is 550 C. and the average temperature of the CO2 exiting the vessel is 200 C., a recirculating flow of dry CO2 in the amount of 76,440 SLPM is required. CO2 Recovery Systems, For a gas consisting essentially of nitrogen, and with an average cooling gas inlet temperature of 20 C. and an average outlet temperature of 120 C., a recirculating flow of 421,041 SLPM is needed over a six minute cycle time to satisfy the cooling requirement. 15 Experiment 5: Experimental Profile for Second Method using Desorption with Steam. However, because molecular sieves, activated carbon, and other CO2 sorbents have a stronger affinity for H2O than for CO2, H2O can be used to displace CO2 that was recovered on absorbents as an alternative to thermal regeneration. An infrared CO2 sensor was located on a slipstream off an exhaust flow meter and dry test meter. Provisional Application No. For regeneration of the absorbent bed via the second method, water (in the form of liquid water or steam) is injected and dispersed throughout the absorbent bed to displace CO2. Results from these subsequent cycles are summarized below. Remaining water is discharged from the system (14). A nitrogen-rich gas (7) exhausts sorbent vessel (1) to atmosphere. After CO2 sorption in the first vessel, the absorption vessel (1) is configured to be operated as a regenerator vessel (2). Steam was found to be preferred over liquid water due to improved dispersion in the absorbent bed. In the black is the cumulative percent CO2 fed that is captured by the sorbent bed. 11) flow rates were increased to approximately 130 liters per minute which more closely matched the cycle time of the regeneration process. Nitrogen was flowed at 100 liters per minute to cool the sorbent bed. In addition, carbon dioxide is the leading cause of global warming and its reduction in the air is important to reducing greenhouse gas effects on water levels and global temperatures. For this temperature rise to occur in the 6 minute cycle time, a total energy input of 330,874 kJ is required (118,169 kJ to release sorbed CO2 and 212,705 kJ to heat the absorbent particles). Brewing filtration, Glycol chillers, CO2 Recovery Systems, Optimization of the absorbent selection, vessel configuration, cycle time, and other parameters would likely lead to reduced supplemental thermal energy input requirements for the H2O regeneration method. However, approximately 80 percent of the water injected as steam was recovered as condensate in this experiment. The CO2 is preheated to 400-450 C. prior to flowing over the sorbent bed. Terms of Use. For example, methane fuel burned in air at an amount representing about 10 percent of the primary fuel could be used to generate the required supplemental heat. Next, the CO2 depleted exhaust gas from the CO2 absorber vessel is cooled and directed to the cooling vessel (3), as described later below. You need to be a member of SHIFT to leave a review. Welders, On a smaller scale, heat losses to the surroundings would be appreciable. Such a system would have a thermal power of about 5.8 MW. The net effect of water sorption and carbon dioxide desorption results in a temperature rise in the sorbent bed, which reduces the heating requirement in vessel (3). A commercially-available molecular sieve adsorbent used was used for experiments described herein. A key to the present invention is the effective use of thermal energy contained in the hot CO2-containing exhaust gas to regenerate the absorbent by removal of CO2 in preparation for a subsequent absorption step. The regenerated sorbent is cooled via a flow of ambient temperature air (6) as shown in vessel (4) in FIG. information below. This chart shows the volume percent carbon dioxide in the exhaust taking into account the amount of CO2 used to regenerate the sorbent bed. The CO2 and H2O free gas (7) exiting vessel (1) is released to atmosphere. The example case uses 36 grams of water per 44 grams of carbon dioxide. Privacy Policy After desorption of the CO2 (2), the sorbent bed (3) is cooled as depicted in vessel (3) with a flow of dry nitrogen. This first chart (FIG. The system is directed toward recovery of CO2 produced by combustion in an engine (4) or other combustion device used for electrical power generation via a turbine (5) and electrical power generator (6) to produce electricity (7). 14). The following procedures may be employed for the recovery of carbon dioxide from internal combustion engines or gas turbines used as described in the present invention. A set of valves sequentially changes the gas flow path so that each of the vessels operates in water removal, CO2 sorption, CO2 recovery, and cooling modes. 4 Experiment 1: Regeneration Results, FIG. FIG. Micro-winery systems, Pioneer Energy offers the opportunity for craft brewers to join the ranks of the nation's major breweries in recovering their fermentation CO2, Supplier of: It should be noted that a similar amount of supplemental heating would be required if only the theoretical amount of H2O were used to displace CO2 (rather than the twice theoretical amount used in the above example). The dimension of the cylindrical reactor was ten inches tall by three inches diameter. Shown in the chart are the temperature profile above the reactor, at the top, middle and bottom of the reactor, and below the reactor. Pioneer Energys CO2 Craft Brewery Recovery System can recapture about five tons of carbon dioxide per month, enough for a brewery that generates up to about 60,000 barrels per year, and units can be stacked to increase that capacity. One stainless steel reactor was used for three steps consisting of sorption, regeneration, and cooling by switching valves between each step. Under these regulations, it may not be possible to operate coal fired power plants at all unless a substantial fraction of their carbon dioxide emissions can be captured. The final step in the first method includes cooling of the absorbent bed after regeneration by hot CO2. f%Y`V2+ Supplier of: The CO2 absorbing vessel (1) selectively separates CO2 from N2. Reactor system set-up: To simulate the entire system, dry carbon dioxide blended with nitrogen from pressurized cylinders was used instead of combustion source exhaust. Hot engine exhaust (9) is used to heat sorbent for removal of water that is cooled (15), collected in a reservoir (13), and then in part recovered and recycled (5) as feed to vessel (2) for displacement and recovery of CO2 product (8). In one embodiment a supply of CO2 used to regenerate said molecular sieve is stored in a surge tank, and drawn from a source including but not limited to the combustion source exhaust. Sign up with your and Tap handles, bpgK7`;xvzlh[xc.UaS53n'^TzoO|/^P|}*};yQ?EUOa`%+x GS~>cp7rC&+v2r$A Brewery tanks, Novel methods for capturing carbon dioxide from internal combustion engines, gas turbines, and other combustion sources operating on a wide range of gaseous, liquid, or solid fuels are described. Following the procedures outlined above, dry ambient temperature nitrogen was used to cool the absorbent in preparation for another CO2 sorption cycle. The second chart (FIG. sustainability@sloan.mit.edu, Invitation to become Summer internship hosts, Early access to research and new tools by SI. The heat of absorption as described above would take place in a fully insulated vessel. Carbon dioxide is used in the food industry in carbonated beverages, and flash drying. The ideal case would require a ratio of 18 grams of water per 44 grams of carbon dioxide to be released. The combustion source or turbine exhaust gas passes through a series of three identical vessels (1, 2, 3) after temperature and flow adjustments as shown in FIG. and In the stated example, the absorbent (including sorbed water) is heated to 250 C. to remove moisture in preparation for the next operating cycle. The total energy over a six minute cycle time is equivalent to 919 kW of thermal power requirement. FIG. Water addition to a sorbent bed releases nearly pure CO2 as H2O displaces sorbed CO2. The operating cycle time is not critical to the invention, but is selected on the basis of the exhaust gas composition and flow rate with consideration for minimizing vessel sizes. The total energy input to remove water used to regenerate the absorbent is therefore 434,273 kJ. The dark grey shows the mass percent loading of CO2 on the molecular sieve during the sorption process. CO2 Recovery Systems, After absorption of CO2, the absorbent is heated in a recirculating flow of CO2 such that the temperature of the absorbent can be increased from approximately 97 C. to about 200C, at which temperature CO2 is released from the absorbent. The CO2 sensor was used to verify the sorption inlet and exhaust gas compositions from the sorption, regeneration, and cooling steps. Many studies and methods have been established to capture carbon dioxide from combustion plants and sources such as flue gas. 147 0 obj <> endobj 172 0 obj <>/Filter/FlateDecode/ID[<66977977B7694A8F8728DA20CE245C44>]/Index[147 42]/Info 146 0 R/Length 112/Prev 147051/Root 148 0 R/Size 189/Type/XRef/W[1 2 1]>>stream Blast chillers, An important aspect of the present invention is a process for recovering carbon dioxide from combustion exhaust gases. c K&0qE;|J(56+('jT80k7p?+gp/ y *0|khh_xhIzK]*NIp jIcozgZsS:pU'e#/ *&*uj*7"YO&U/)I0MZTe/~>H+8KLf(+v`^EF_xl*7(c`Wq%|A5*CfRJotw[i1%}0TF.0gk_6IbE;0}U_H['^UgHCXZ*BWtXw4|j %gt5 6oV/5JJaNz-HEDf"P]&h|I-klb3uEQwVx/d8tSjt6R((3c+(*unr OS[nIiXmJ'l\'np^#A9L-R@b6 ~;@f1w!dj F $58r*eOXxhh\npbg?Nam,Njk~yOZ2fPR:3Ji2)){d!`l4Md\Y%h:poM^r^x&z-v_le~Y;jJ+%_N$ Such power systems could utilize fuel combustion, nuclear power, solar power, wind power, tidal power, hydroelectric power, or geothermal power, among others. The system is directed toward recovery of CO2 produced by combustion in an engine or other combustion device used for electrical power generation or other purposes. The results (FIGS. Additional heat exchangers (11) and (12) are used to cool nitrogen-rich gas used for cooling sorbent and for cooling CO2 product, respectively. 11, 2014, titled Combustion CO2 Recovery System which is incorporated herein by reference. Air (6) is used to cool sorbent in vessel (4) prior to initiation of a CO2 sorption cycle. Key components include a CO2 sorption vessel (1), a CO2 recovery vessel (2), a water removal vessel (3), and a cooling vessel (4). This property is exploited to boost the mobility of oil through geologic formations, resulting in significantly improved oil recovery at production wellbore. One stainless steel reactor was used for the four steps consisting of sorption, regeneration by water addition, water removal, and cooling by switching valves between each step. The presence of ethane and propane such as in typical natural gas would increase the available heat compared to that described below. As a result, there is interest in capturing and sequestering the carbon dioxide produced by combustion systems. Experiment 2: To confirm that the molecular sieve adsorption capacity was not affected and was freed up during the regeneration process, the previous experiment was repeated. 1. The chart also shows the temperature profile above the reactor, at the top, middle and bottom of the reactor, and below the reactor. Therefore, the absorbent is free of CO2 and H2O and can be prepared for further sorption by cooling. Emission of greenhouse gases such as carbon dioxide, if left unchecked, may potentially affect climate conditions. | In summary, the thermal analysis for the first method for CO2 capture shows that sufficient energy is available to perform the required hot CO2 regeneration method. Heat input to raise the absorbent temperature from 232 C. to 250 C. is 37,855 kJ. As CO2 is displaced by sorbed water, a heat of desorption of 44.9 kJ/mol will cause a temperature drop. Sorption of CO2 results in a temperature rise in vessel (1). Commercial refrigerators, XpVGmkm o]RJyTgu(idA:+!WA%!C^$(mbr~%d89xt1)TxI{G- l2iBIvp&dE$m/!#g>M?S{nH-|`'R+`'ex!v5%v5?slACG__Z6%DD#YZ/I/|n!L 7,hu#:g9I~H' `; endstream endobj 152 0 obj <>stream The regeneration process stayed at 50 liters per minute and the regeneration and cooling flow rates were approximately 130 liters per minute which more closely matched the cycle time of the regeneration process. Minor amounts of excess oxygen and part-per-million levels of combustion byproducts such as carbon monoxide, nitrogen oxides, and sulfur oxides are also present in the exhaust gases. In the preferred approach, the moisture-free, and CO2 depleted gas is cooled and recycled through the sorbent bed to cool its temperature from about 200 C. to 40 C. in preparation for the next sorption cycle. Assuming that steam is used, the heat of sorption of water vapor of 75.4 kJ/mol will cause a temperature rise. Industrial uses include enhanced oil recovery (EOR), welding, chemical feedstock, inert gas, firefighting, and solvent extracting as a supercritical fluid. The cooled exhaust gas is next passed through a pressure boost blower (11) prior to introduction to vessel (1), the CO2 sorption column. The gas composition sensor and gas chromatograph used for calculations were also commercially available. Members of the Sustainability Initiative receive the following benefits: If you are interested in becoming a Sustainability Initiative member, please fill out the form below and we Experiment 1: For this experiment carbon dioxide was sorbed onto a molecular sieve at a flow rate of 50 liters per minute with ten percent being carbon dioxide and the remaining being nitrogen. and CO2 Recovery Systems, Compressed gases used to comprise simulated combustion source exhaust gases were available from a commercial supplier as well. The combustion source exhaust gas (18) is first cooled (8, 10) to condense water (19), which is removed in a separator upstream of a CO2 absorbing vessel (1). A heat exchanger (10) is used to further cool combustion gases prior to moisture removal. )\6B}44Sc^&czb^kgs>Eo)wR,O^^1=Mc_c('S?YX.CNs In one embodiment for recovering carbon dioxide, the method shown in FIG. Browse suppliers listings, read reviews, and view product catalogs, Get answers from knowledgable peers in your business community, Store and organize all your supplier conversations, quotes, and invoices in one convenient place. The cycle time and sorbent mass per bed is the same 1930 kg as that described above, and the 6 percent by weight CO2 sorption capacity is the same as that described above for the first method. 9) stayed at 50 liters per minute but the regeneration (FIG. Typical molecular sieves, activated carbons, and other CO2 absorbents can be regenerated thermally (as in the first method above). The surge tank (9) assists in pressure control and making the appropriate recycle rate for the cooling step. The indirect heat exchange between exhaust gas and recirculating CO2 can be accomplished in part or in full via a gas-to-gas heat exchanger. 7 Experiment 2: Regeneration Results, FIG. & Terms of Use. In one embodiment there is provided, a method of capturing carbon dioxide from a combustion source exhaust where the carbon dioxide is captured with a sorbent bed such as a molecular sieve, preheated carbon dioxide is passed through the sorbed bed to free the trapped carbon dioxide, collection of the desorbed carbon dioxide for other applications, and regeneration of the sorbent bed with a cooling gas such as nitrogen to restart the cycle of carbon dioxide capture process. The combustion exhaust gas cooled in such a manner minimizes additional cooling required for removal of water vapor prior to the CO2 sorption step. For this experiment the sorption process (FIG. Sanitizing Chemicals, Once the absorbent in vessel (1) has attained its target CO2 sorption capacity, it is subjected to regeneration by the addition of H2O as represented in vessel (2). Mash tuns, H\@y>AGw~>@LZ7bt;fu1rvYQhUi~y/ri:n.&mw The engine or turbine uses air to combust the fuel, resulting in exhaust gas consisting mostly of nitrogen, carbon dioxide, and water vapor. Operating cycle times for absorption, regeneration, water removal, and cooling are identical so that the combustion source or turbine exhaust gases are always directed to one of the four vessels while in CO2 sorption mode.